The Factory View

Here, you can get a glimpse of our state-of-the-art manufacturing process and well-organized production environment.

Monday - Friday 09:00 - 17:00

daria@endlesswiresaw.com
+86 13027738908

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diamond wire saw factory

Milling Area

Milling machines, also known as industrial mother machines, are primarily used for manufacturing equipment frames. These machines are essential tools for processing machinery components. Gantry milling machines, in particular, ensure the verticality and horizontality of key parts of the equipment, which is critical for maintaining the precision of the machines.

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Assembly Workshop

Where our skilled technicians assemble machines with precision and care.

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Painting Workshop

This area is specialized for durable and professional-grade finishes on all equipment.

 

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System Testing Area

This area is primarily used for completing and testing the equipment's electrical systems, as well as installing and testing the operating systems.

Stock
Area

A well-organized space for storing machines, and ensuring efficient inventory management.

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Delivery
Area

A well-organized space for storing machines, and ensuring efficient inventory management.

Key Features of Endless Diamond Wire Cutting Equipment:

  1. Endless Wire Design:

    • Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
    • The endless design eliminates the need for frequent wire changes, improving operational efficiency.

  2. High-Speed Wire Operation:

    • The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
    • High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.

  3. Wide Range of Applications:

    • Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
    • Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.

  4. Exceptional Cutting Quality:

    • Produces smooth cutting surfaces, often eliminating the need for additional polishing.
    • Reduces material waste, which is particularly beneficial when working with expensive materials.

  5. Eco-Friendly Operation:

    • Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

Application Fields:

  1. Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
  2. Optics: Processing optical glass, lens materials, and other precision optical components.
  3. Renewable Energy: Cutting solar crystalline silicon and battery materials.
  4. Aerospace: Precision machining of high-hardness ceramics and composite materials.
  5. Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

Comparison to Traditional Diamond Wire Cutting Machines:

  • Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
  • No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

If you'd like more detailed information or strategies to promote and sell this type of equipment, I’d be happy to assist further!

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