Endless Diamond Wire Saw SH150-R

SKU: SH150-R

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This is an Endless Diamond Wire Saw, a large-scale horizontal cutting machine capable of cutting workpieces with a diameter of up to 1.5 meters. The cutting tool is a closed-loop diamond wire that runs at high speed in a single direction, making it extremely sharp and particularly suited for cutting large workpieces. Our customers commonly use it to cut large quartz, alumina, optical glass, germanium single crystals, and other similar materials.

$1.00

Vertical Machine Size

Vimfun Diamond Wire Cutting Machine

1,Match Equipment Size to Material Dimensions:
The size of the equipment should correspond to the primary materials being cut. Oversized equipment may reduce cutting efficiency and compromise product precision.

2,Z-Axis Compatibility:
The equipment's Z-axis should be 5 to 10 cm larger than the Z-axis of the workpiece to ensure proper operation.

3,Y-Axis Consideration:
When the Y-axis of the workpiece exceeds the automatic feed length of the equipment's Y-axis, the machine can still complete the cutting process automatically, but only for automatic slicing operations.

X-axis stroke (mm) Y-axis stroke (mm) Z-axis space(mm)
500 500 500
500 500 600
600 600 600
600 600 500
800 800 800
1200 600 600
1500 600 600
1800 600 300
2400 600 400
2900 600 400
Customize on request Customize on request Customize on request
Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Cut Method

Wet Cut

Function

CNC Slicing

Size

≤ 1000 mm

,

≤ 200 mm

,

≤ 400 mm

,

≤ 600 mm

,

≤ 800mm

,

≤1500 mm


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    Description

    diamond wire cutting machine

    Product Overview

    The Endless Diamond Wire Saw is a cutting-edge machine designed specifically for processing large quartz, optical glass, metals, and other hard materials. With the capability to cut materials with a diameter of up to 1.5 meters, this machine utilizes a high-speed endless diamond wire and a rotating workpiece mechanism. This combination enables rapid cutting speeds, precise cuts, and a polished finish, making it ideal for applications in optics, aerospace, military, bulletproof glass, and night vision glass manufacturing.


    Product Details

    Key Features

    1. Endless Diamond Wire Technology
      • Uses a closed-loop diamond wire for continuous high-speed cutting, delivering consistent performance and exceptional precision.
    2. Workpiece Rotation Mechanism
      • The rotating workpiece enhances the cutting wire’s effectiveness, improving cutting speed and achieving a polished surface finish.
    3. Large Cutting Capacity
      • Capable of cutting materials with diameters up to 1.5 meters, meeting the needs of large-scale applications.
    4. High-Speed Cutting
      • The combination of a high-speed wire and rotating workpiece ensures efficient cutting and reduced processing time.
    5. Integrated Cutting and Polishing
      • Achieves a smooth, polished finish during the cutting process, minimizing or eliminating the need for post-processing.

    Advantages

    • High Precision: Delivers clean and smooth cuts, suitable for delicate and complex materials.
    • Fast and Efficient: Significantly reduces cutting time while maintaining excellent surface quality.
    • Cost-Effective: Combines cutting and polishing into one step, lowering production costs and time.
    • Versatility: Adapts to a wide range of materials and applications.
    • Reliable Performance: Designed for continuous operation in demanding industrial environments.

    Applications

    The Endless Diamond Wire Saw is widely used in the following industries:

    • Optics: Cutting optical glass and precision components.
    • Aerospace: Processing large and hard materials for aviation applications.
    • Military: Cutting specialized glass and materials for military equipment.
    • Bulletproof Glass: Producing high-quality, smooth-finished bulletproof glass.
    • Night Vision Glass: Precision cutting for night vision technology components.

    With its advanced design, exceptional performance, and wide range of applications, the Endless Diamond Wire Saw is the ultimate solution for industries requiring precision cutting of large and complex materials.

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    Key Features of Endless Diamond Wire Cutting Equipment:

    1. Endless Wire Design:

      • Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
      • The endless design eliminates the need for frequent wire changes, improving operational efficiency.
    2. High-Speed Wire Operation:

      • The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
      • High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
    3. Wide Range of Applications:

      • Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
      • Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
    4. Exceptional Cutting Quality:

      • Produces smooth cutting surfaces, often eliminating the need for additional polishing.
      • Reduces material waste, which is particularly beneficial when working with expensive materials.
    5. Eco-Friendly Operation:

      • Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

    Application Fields:

    1. Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
    2. Optics: Processing optical glass, lens materials, and other precision optical components.
    3. Renewable Energy: Cutting solar crystalline silicon and battery materials.
    4. Aerospace: Precision machining of high-hardness ceramics and composite materials.
    5. Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

    Comparison to Traditional Diamond Wire Cutting Machines:

    • Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
    • No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

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