Diamond Wire Saw for Quartz SH60-R

Name: Diamond Wire Saw for Quartz SH60-R - Vimfun Diamond Wire Saw
SKU: SH60-R
Price: 1.00 USD
Availability: InStock

SKU: SH60-R

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This is a medium-sized horizontal cutting machine, also known as a Diamond Wire Saw for cutting quartz, optical glass, industrial ceramics, silicon rods, and more. The diamond wire moves parallel to the ground while simultaneously moving forward, backward, upward, and downward to cut the workpiece. The workpiece is fixed on the material table, which can remain stationary or rotate as needed.

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Vertical Machine Size

1,Match Equipment Size to Material Dimensions:
The size of the equipment should correspond to the primary materials being cut. Oversized equipment may reduce cutting efficiency and compromise product precision.

2,Z-Axis Compatibility:
The equipment's Z-axis should be 5 to 10 cm larger than the Z-axis of the workpiece to ensure proper operation.

3,Y-Axis Consideration:
When the Y-axis of the workpiece exceeds the automatic feed length of the equipment's Y-axis, the machine can still complete the cutting process automatically, but only for automatic slicing operations.

X-axis stroke (mm)	Y-axis stroke (mm)	Z-axis space(mm)
500	500	500
500	500	600
600	600	600
600	600	500
800	800	800
1200	600	600
1500	600	600
1800	600	300
2400	600	400
2900	600	400
Customize on request	Customize on request	Customize on request

Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Cut Method	Wet Cut
Function	CNC Slicing
Size	≤ 200 mm , ≤ 400 mm , ≤ 600 mm

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Description

Diamond Wire Saw Product Details

Key Features

Expanded Cutting Capacity
- Designed to cut materials with diameters up to 600mm, making it suitable for large-scale applications.
Three-Axis Cutting System (Y, Z, and Rotational Axis)
- The rotational axis sharpens the cutting wire during operation, ensuring consistent cutting performance even on ultra-hard materials.
High Surface Quality
- Achieves polished cutting surfaces, reducing or eliminating the need for additional post-cutting processing.
Fast and Efficient Cutting
- Maintains high cutting speeds while delivering precise, clean cuts.
Integrated Water Circulation System
- Ensures efficient cooling, keeps the cutting area clean, and reduces environmental impact.

Advantages

Large-Scale Capability: Handles larger workpieces for increased versatility.
Sharper Cutting Performance: Rotational axis enhances wire sharpness, ensuring high efficiency for tough materials.
Exceptional Surface Finish: Delivers a polished cutting surface, reducing polishing needs and saving time.
Sustainability: Water recycling system promotes environmentally friendly operation.
Reliable and Durable: Designed for long-term, high-capacity industrial use.

Applications

Large Quartz Components: Used in optical and industrial applications.
K9 Optical Glass: For high-precision large optical parts.
Microcrystalline Glass: Large panels or blocks for scientific and industrial use.
Germanium Crystals: For infrared optics and semiconductor manufacturing.
Large Silicon Rods: For photovoltaic and semiconductor industries.

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Key Features of Endless Diamond Wire Cutting Equipment:

Endless Wire Design:
- Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
- The endless design eliminates the need for frequent wire changes, improving operational efficiency.
High-Speed Wire Operation:
- The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
- High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
Wide Range of Applications:
- Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
- Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
Exceptional Cutting Quality:
- Produces smooth cutting surfaces, often eliminating the need for additional polishing.
- Reduces material waste, which is particularly beneficial when working with expensive materials.
Eco-Friendly Operation:
- Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

Application Fields:

Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
Optics: Processing optical glass, lens materials, and other precision optical components.
Renewable Energy: Cutting solar crystalline silicon and battery materials.
Aerospace: Precision machining of high-hardness ceramics and composite materials.
Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

Comparison to Traditional Diamond Wire Cutting Machines:

Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

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