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Segment Coated Diamond Wire Loop

SKU: segment coated diamond wire loop

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The segmented coated diamond wire is a cutting-edge innovation in diamond wire technology, designed to optimize cutting efficiency and durability. Unlike fully coated wires, this wire features segmented diamond coating along its length, strategically placed to enhance performance and reduce wear.

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Cutting Wire Size Guidline

Product Specification Guide for Endless Diamond Wire Loop

When selecting the appropriate endless diamond wire loop for your needs, there are three key parameters to consider:
  1. Wire Diameter
  2. Wire Length
  3. Wire Coating Type

1. Wire Diameter Options:

The wire diameter is one of the most important factors in selecting the right diamond wire. You can choose from the following available diameters:
  • 0.3 mm
  • 0.35 mm
  • 0.42 mm
  • 0.45 mm
  • 0.55 mm
  • 0.6 mm
  • 0.65 mm
  • 0.8 mm
  • 1.0 mm
  • 1.5 mm
  • 2.5 mm

2. Wire Length Options:

Wire length can be customized based on your requirements. However, we also offer commonly used lengths, which include:
  • 840 mm
  • 1600 mm
  • 1800 mm
  • 2940 mm
  • 2960 mm
  • 3000 mm
  • 4000 mm
If you need a specific length, please feel free to request a custom option.

3. Wire Coating Type:

The coating of the wire plays an important role in its performance and durability. Choose from the following coating types:
  • Full Coating
  • Interval Coating
  • Threaded Coating

Pricing:

  • For the same coating type, the price is consistent across different wire diameters of the same length.
  • Please indicate your desired wire diameter and wire length when placing an order.
By selecting the appropriate combination of these parameters, you can ensure the best performance for your cutting needs.
Size Guide
Shipping

We will pack the cutting wire into an envelope or carton and send it to your designated address by express. It usually takes 5 to 10 days.

Product Warranty

The use of circular diamond wire is related to the line speed of the equipment and the characteristics of the cutting material. Please feel free to contact us to learn how to extend the life of the cutting wire.

Product Customization

As long as the purchase quantity is more than 6, we can provide customized services. Please contact us for more information.

Overall Information

We are a manufacturer of diamond cutting wire, which comes in two main types: spool-style and endless loop-style. Both types are used as cutting tools in wire cutting equipment. The endless diamond wire loop is the version of diamond wire in a closed loop configuration.

Through continuous technological innovation, we offer three generations of products: full coating, interval coating, and threaded coating. The full coating wire is finer and is typically used for cutting high-hardness, valuable materials. The threaded coating wire is of medium thickness, with available diameters ranging from 0.5 mm to 1.0 mm. This type is commonly used for cutting materials with medium hardness and higher dust generation. The interval coating wire is thicker, with the maximum diameter reaching 2.5 mm.

Regarding wire length, 90% of our customers opt for customized lengths. In addition to the standard specifications listed on our product page, feel free to contact us for customized diamond wire tailored to your equipment and material needs.

Product Parameter

Cut Method

Dry Cut

,

Wet Cut
Function

CNC Profile Cut

,

CNC Slicing

,

Taper Cut

,

Inside Profile Cut
Wire Dia

0.8 mm

,

1.0 mm

,

1.5 mm

,

2.0 mm

,

2.5 mm
wire length

1000 mm

,

1790 mm

,

2000 mm

,

2670 mm

,

2960mm

,

4100 mm

,

4180 mm

,

4500 mm

,

7330 mm

,

840 mm

,

9300 mm

,

Customized Length


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    Description

    The Segmented Coated Diamond Wire Loop is an advanced version of the first-generation closed-loop diamond wire. Its innovative segmented coating design creates larger chip-clearance spaces, making it highly effective for cutting materials that generate significant debris. This design improves chip removal and enhances heat dissipation during cutting, ensuring smoother and more efficient operation.

    With superior durability, the segmented coated diamond wire loop has a cutting lifespan 2 to 3 times longer than traditional fully coated diamond wires, offering excellent performance and cost efficiency for demanding cutting applications.

    • Improved Chip Removal: Segmented coating increases chip-clearance space, optimizing debris removal.
    • Enhanced Heat Dissipation: The design helps maintain lower operating temperatures, reducing wear.
    • Longer Lifespan: Offers 2 to 3 times the cutting life of traditional diamond wires, improving cost-effectiveness.

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    Key Features of Endless Diamond Wire Cutting Equipment:

    1. Endless Wire Design:

      • Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
      • The endless design eliminates the need for frequent wire changes, improving operational efficiency.

    2. High-Speed Wire Operation:

      • The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
      • High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.

    3. Wide Range of Applications:

      • Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
      • Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.

    4. Exceptional Cutting Quality:

      • Produces smooth cutting surfaces, often eliminating the need for additional polishing.
      • Reduces material waste, which is particularly beneficial when working with expensive materials.

    5. Eco-Friendly Operation:

      • Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

    Application Fields:

    1. Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
    2. Optics: Processing optical glass, lens materials, and other precision optical components.
    3. Renewable Energy: Cutting solar crystalline silicon and battery materials.
    4. Aerospace: Precision machining of high-hardness ceramics and composite materials.
    5. Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

    Comparison to Traditional Diamond Wire Cutting Machines:

    • Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
    • No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

    If you'd like more detailed information or strategies to promote and sell this type of equipment, I’d be happy to assist further!

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