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Contour Cut Diamond Wire Saw SGI 20

Name: Contour Cut Diamond Wire Saw SGI 20 - Vimfun Diamond Wire Saw
SKU: SGI 20
Price: 1.00 USD
Availability: InStock

SKU: SGI 20

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This is a precision CNC wire cutting machine that uses a closed-loop diamond wire as the cutting tool. It is a Contour Cut Diamond Wire Saw capable of cutting any material with a hardness lower than diamond. The machine can perform both slicing and cutting of complex contours with an accuracy of up to 0.02 mm. Its flexible cutting method minimizes edge chipping, making it ideal for processing hard and brittle materials.

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Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Cut Method	Wet Cut
Function	CNC Profile Cut , CNC Slicing
Size	≤ 200 mm

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Description

Product Overview

The Contour Cut Diamond Wire Saw SGI 20 is a horizontal CNC-controlled cutting machine specifically designed for precision contour cutting. With its cutting wire aligned parallel to the ground, this machine delivers high accuracy, fast cutting speeds, and unmatched operational convenience. Its horizontal structure ensures that cut materials remain stable and do not fall, preventing damage to the product and simplifying the workflow. Capable of processing materials up to 200 x 200 x 200 mm in size, the SGI 20 is highly versatile and ideal for applications in research laboratories, optical industries, and advanced material processing.

Product Details

Key Features

Horizontal Cutting Structure
- The cutting wire operates parallel to the ground, ensuring stability and preventing materials from falling after cutting. This minimizes product damage and simplifies handling.
Precision CNC Control
- Equipped with a CNC system for high-accuracy contour cutting, enabling complex shapes and designs with exceptional precision.
High Cutting Speed
- Optimized for efficiency, the SGI 20 offers fast cutting speeds without compromising on quality.
Versatile Material Compatibility
- Processes a wide range of hard and brittle materials, including optical glass, alumina, silicon carbide, and magnetic materials.
Compact and Convenient Operation
- Designed for ease of use, with a small footprint suitable for research labs, R&D facilities, and production workshops.

Advantages

High Precision: Delivers clean and accurate cuts for contour shaping of delicate materials.
Simplified Workflow: Horizontal structure eliminates product falling, reducing handling effort and risk of damage.
Fast and Efficient: Achieves high-speed cutting for improved productivity.
Wide Applicability: Suitable for multiple industries and materials, from optical components to semiconductor substrates.
User-Friendly Operation: Easy setup and intuitive controls make it ideal for small-scale production and research environments.

Applications

The SGI 20 is ideal for cutting:

Optical Materials: Quartz, K9 glass, and other precision optical glass.
Advanced Ceramics: Alumina and silicon carbide components.
Semiconductor Materials: Silicon wafers and substrates.
Magnetic Materials: High-precision contour cutting for industrial applications.
Research and Laboratory Work: Perfect for R&D facilities requiring precision cutting of complex shapes and delicate materials.

With its advanced CNC control, horizontal cutting structure, and high versatility, the Contour Cut Diamond Wire Saw SGI 20 provides the perfect solution for precision contour cutting across multiple industries and applications.

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Key Features of Endless Diamond Wire Cutting Equipment:

Endless Wire Design:
- Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
- The endless design eliminates the need for frequent wire changes, improving operational efficiency.
High-Speed Wire Operation:
- The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
- High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
Wide Range of Applications:
- Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
- Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
Exceptional Cutting Quality:
- Produces smooth cutting surfaces, often eliminating the need for additional polishing.
- Reduces material waste, which is particularly beneficial when working with expensive materials.
Eco-Friendly Operation:
- Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

Application Fields:

Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
Optics: Processing optical glass, lens materials, and other precision optical components.
Renewable Energy: Cutting solar crystalline silicon and battery materials.
Aerospace: Precision machining of high-hardness ceramics and composite materials.
Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

Comparison to Traditional Diamond Wire Cutting Machines:

Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

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