Extra-large Diamond Wire Saw SH 200-R

SKU: SH 200-R

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This is an extra-large diamond wire saw, specifically designed for cutting ultra-large materials. It can process workpieces with a maximum diameter of 2 meters. The machine offers high cutting precision, fast cutting speeds, and ensures no chipping on the edges. Its horizontal structure effectively addresses the challenges of mounting and securing oversized materials. Feel free to contact us to learn more!

$1.00

Horizontal Type Structure

Selecting the Right Horizontal Cutting Equipment Based on Material Size

For horizontal cutting machines, the cutting wire typically operates in an inside-out cutting motion. In this type of equipment, it is essential to understand the dimensions of the XYZ axes to ensure the machine size is suitable for the material you intend to cut.Horizontal Type diamond wire saw

Key Factors to Consider:

  1. X-Axis Width The X-axis generally determines the horizontal movement across the cutting area. It controls the position of the wire as it cuts the material from the inside towards the outside. The width of the X-axis should be compatible with the width of your material. Ensure that the cutting machine can cover the entire material's width without limitations.
  2. Y-Axis Length The Y-axis relates to the movement in the perpendicular direction (typically in a horizontal plane, depending on the design). This axis is critical for adjusting the wire's movement and ensuring the material's entire surface can be processed. The Y-axis length should align with the length of your material to ensure complete cutting.
  3. Z-Axis Height The Z-axis defines the vertical distance and is crucial for determining the thickness of the material that can be cut. In horizontal cutting machines, the Z-axis height ensures that the machine can accommodate the material's thickness from inside to outside. It is important to verify that the Z-axis height is sufficient to allow full cutting of your material’s height.

How to Choose the Right Equipment:

  • Ensure the X-axis width is large enough to cover the width of your material.
  • Make sure the Y-axis length is adequate for the length of your material to avoid restrictions in the cutting process.
  • Verify that the Z-axis height accommodates the thickness of your material, allowing for smooth cutting from the inside to the outside.
Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Function

CNC Slicing

Cut Method

Wet Cut

Size

≤ 1000 mm

,

≤ 200 mm

,

≤ 2000 mm

,

≤ 400 mm

,

≤ 600 mm

,

≤ 800mm

,

≤1500 mm


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    Description

    diamond wire saw
     

    Product Overview

    The Extra-large Diamond Wire Saw SH 200-R is a specialized cutting machine designed for processing ultra-large hard and brittle materials. With the ability to cut workpieces up to 2 meters in diameter, this machine overcomes the limitations of traditional cutting tools, which often struggle with cutting depth and material integrity. The SH 200-R ensures faster cutting speeds, smoother surfaces, and an integrated cutting and polishing effect, making it an essential solution for ultra-large material processing.


    Product Details

    Key Features

    1. Exceptional Cutting Capacity
      • Capable of handling workpieces with diameters of up to 2 meters, addressing the needs of ultra-large material applications.
    2. No Depth Limitations
      • Unlike traditional tools, the SH 200-R eliminates cutting depth restrictions, ensuring clean and precise cuts without chipping or cracking.
    3. Integrated Cutting and Polishing
      • Provides a polished finish during the cutting process, reducing the need for additional post-processing.
    4. High Cutting Speed
      • Significantly faster than conventional methods, increasing productivity while maintaining precision and surface quality.
    5. Reliable Performance
      • Designed for continuous and stable operation, even when processing the most challenging materials.

    Advantages

    • Ultra-Large Workpiece Compatibility: Tailored for cutting oversized materials that exceed the capabilities of traditional tools.
    • Clean and Smooth Surfaces: Delivers high-quality cuts with no chipping, cracking, or rough edges.
    • Increased Efficiency: Fast cutting speed and combined cutting-polishing functionality save time and cost.
    • Durable and Versatile: Robust construction ensures reliable performance in demanding industrial environments.
    • Minimal Waste: Reduces material loss, maximizing resource utilization.

    Applications

    The SH 200-R is ideal for cutting a wide range of ultra-large hard and brittle materials, including:

    • Quartz: Large components for industrial and scientific applications.
    • Optical Glass: Precision cutting for optical systems.
    • Sapphire: For electronics and optical applications.
    • Large Silicon Blocks: For photovoltaic and semiconductor industries.
    • Specialty Ceramics: Processing advanced ceramics for industrial use.

    By combining cutting-edge technology with unmatched performance, the Extra-large Diamond Wire Saw SH 200-R sets a new standard for cutting ultra-large materials efficiently, precisely, and with superior surface quality.

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    Key Features of Endless Diamond Wire Cutting Equipment:

    1. Endless Wire Design:

      • Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
      • The endless design eliminates the need for frequent wire changes, improving operational efficiency.
    2. High-Speed Wire Operation:

      • The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
      • High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
    3. Wide Range of Applications:

      • Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
      • Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
    4. Exceptional Cutting Quality:

      • Produces smooth cutting surfaces, often eliminating the need for additional polishing.
      • Reduces material waste, which is particularly beneficial when working with expensive materials.
    5. Eco-Friendly Operation:

      • Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

    Application Fields:

    1. Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
    2. Optics: Processing optical glass, lens materials, and other precision optical components.
    3. Renewable Energy: Cutting solar crystalline silicon and battery materials.
    4. Aerospace: Precision machining of high-hardness ceramics and composite materials.
    5. Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

    Comparison to Traditional Diamond Wire Cutting Machines:

    • Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
    • No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

    If you'd like more detailed information or strategies to promote and sell this type of equipment, I’d be happy to assist further!