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Optical Glass Cutting Wire Saw SG 20

Name: Optical Glass Cutting Wire Saw SG 20 - Vimfun Diamond Wire Saw
SKU: SG 20
Price: 1.00 USD
Availability: InStock

SKU: SG 20

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This gantry-style cutting machine uses a closed-loop diamond wire to cut materials with hardness lower than diamond. It is capable of large-scale slicing and is widely used in the optoelectronics industry, earning it the name Optical Glass Cutting Wire Saw. With its high cutting precision and cutting efficiency 3 to 4 times greater than inner-diameter slicing machines, it has rapidly replaced traditional inner-diameter slicing equipment.

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Shipping

We will put the machine into a wood crate and send the machine to your given address.It can be send by sea,by air or by train. The delivery cost will be given after have your detailed address.

Product Warranty

We offer a one-year free warranty on the equipment, covering the replacement of non-consumable parts. Additionally, we provide lifetime after-sales support for our equipment. Any issues can be diagnosed and repaired at any time by contacting us.

Machine Training

The equipment comes with a detailed user manual, and on-site training at our factory is available. If needed, our engineers can also visit your company for training.

Overall Information

We are a manufacturer of diamond wire cutting equipment. In addition to the listed equipment models, we can also customize machines according to customer requirements. By providing the product dimensions to be cut and the cutting specifications, we can quickly tailor the equipment to meet personalized needs.

The cutting tool used by our equipment is a diamond wire, which is available in both closed-loop and non-closed-loop types. The equipment structure includes vertical, horizontal, and gantry types. The cutting methods include dry cutting and wet cutting. The equipment functions are categorized into semi-automatic cutting, fully automatic slicing, CNC cutting of external profiles, CNC cutting of internal hole profiles, cutting of taper angles, and multi-wire cutting.

Each model of the listed equipment is available in various sizes, including large, medium, and small, to meet the cutting requirements of different material dimensions.

The wet cutting equipment can also be used for dry cutting. However, if you need to perform water-assisted cutting on a dry cutting machine, please contact us for waterproofing modifications.

The power supply of the equipment can be customized according to customer requirement.

Please contact us before placing an order to ensure that the selected equipment meets your needs.

Product Parameter

Cut Method	Wet Cut
Function	CNC Slicing
Size	≤ 200 mm

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Description

Product Overview

The Optical Glass Cutting Wire Saw is a state-of-the-art gantry-style cutting machine designed for precision slicing of optical glass, crystals, magnetic materials, industrial ceramics, and more. Featuring a horizontally aligned endless diamond wire, this machine performs cuts from top to bottom, ensuring the cut pieces remain securely in place without falling. With its ability to handle materials up to 200 x 200 x 200 mm in size and a highly automated operation, this cutting machine offers unmatched efficiency and convenience for large-scale production.

Product Details

Key Features

Gantry-Style Horizontal Cutting
- The cutting wire runs parallel to the ground, slicing materials from top to bottom without causing the cut pieces to fall, making it safe and convenient for operators.
Compact and Versatile Design
- Capable of processing any material within a 200 x 200 x 200 mm size range, offering flexibility for various applications.
Endless Diamond Wire Technology
- Uses a closed-loop diamond wire to deliver precise, consistent cuts without tool size limitations, making it ideal for high-precision materials.
Hands-Free Operation
- Fully automated cutting process reduces the need for manual supervision, improving safety and productivity.
High Efficiency for Mass Production
- Optimized for batch processing, significantly increasing output compared to traditional methods like inner circle slicers.

Advantages

Precision and Stability: Horizontal cutting ensures accurate, stable cuts without material displacement.
Time and Labor Savings: Hands-free operation eliminates the need for constant monitoring, freeing up manpower.
Wide Material Compatibility: Processes a variety of materials, including glass, ceramics, and crystals.
Low Maintenance: Durable components and efficient design reduce downtime and operational costs.
Maximized Output: High production capacity for materials of varying sizes within the specified dimensions.

Applications

The Optical Glass Cutting Wire Saw is ideal for:

Optical Glass: K9 glass, Corning glass, and Schott glass for precision optical applications.
Microcrystalline Glass: For industrial and scientific uses.
Crystals: Quartz, germanium, and other materials for electronics and optics.
Magnetic Materials: Precision slicing for industrial components.
Industrial Ceramics: Cutting for advanced manufacturing applications.

With its innovative gantry-style design, horizontal cutting mechanism, and automated operation, the Optical Glass Cutting Wire Saw sets a new standard for precision cutting in high-volume production environments.

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Related Products

Key Features of Endless Diamond Wire Cutting Equipment:

Endless Wire Design:
- Utilizes a closed-loop diamond wire, typically less than 10 meters in length, which is significantly shorter compared to traditional diamond wire cutting machines (wire lengths exceeding 1000 meters).
- The endless design eliminates the need for frequent wire changes, improving operational efficiency.
High-Speed Wire Operation:
- The diamond wire operates at speeds of up to 80 meters/second, enabling fast cutting.
- High-speed operation ensures superior surface smoothness, eliminating or significantly reducing wire marks.
Wide Range of Applications:
- Suitable for cutting hard and brittle materials such as silicon, graphite, sapphire, quartz, alumina ceramics, silicon carbide, silicon nitride, and boron nitride.
- Especially effective for non-conductive materials (e.g., graphite) that cannot be processed using traditional EDM cutting techniques.
Exceptional Cutting Quality:
- Produces smooth cutting surfaces, often eliminating the need for additional polishing.
- Reduces material waste, which is particularly beneficial when working with expensive materials.
Eco-Friendly Operation:
- Can use water cooling or eco-friendly cooling liquids to minimize heat buildup and reduce dust emissions during cutting.

Application Fields:

Semiconductors: Cutting silicon wafers, sapphire substrates, quartz substrates, etc.
Optics: Processing optical glass, lens materials, and other precision optical components.
Renewable Energy: Cutting solar crystalline silicon and battery materials.
Aerospace: Precision machining of high-hardness ceramics and composite materials.
Other Industries: Precision machining of electronic ceramics, graphite molds, and more.

Comparison to Traditional Diamond Wire Cutting Machines:

Endless diamond wire machines feature shorter, more stable wires with higher operating speeds, making them ideal for precision applications.
No need to alternate the wire's running direction, simplifying the mechanical structure and reducing maintenance costs.

If you'd like more detailed information or strategies to promote and sell this type of equipment, I’d be happy to assist further!

X-axis stroke (mm)	Y-axis stroke (mm)	Z-axis space(mm)
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Customize on request	Customize on request	Customize on request